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Fire risk Published 6 Oct 2016 Ref JP-1138970

Subaru: Secondary Air Pump and Noise

Translated from Japanese · machine translation

Safety-critical recall — fire risk. If your vehicle is affected, contact your dealer before driving.
Country
Japan
Published
6 Oct 2016
Units affected
102781
Reference
JP-1138970

Affected vehicles

Subaru Impreza 2006–2013 Subaru Exiga 2006–2013 Subaru Forester 2006–2013 Subaru Legacy 2006–2013

Hazard

In the secondary air pump of the exhaust emission control system, improper contact pressure within the relay controlling the pump causes arc discharge when contacts close, leading to contact welding and continuous current flow. This causes the pump motor to run continuously, raising internal pressure in the secondary air piping and illuminating a warning light. Continued operation causes the pump to overheat, melting resin components and generating abnormal odors and smoke, with potential risk of fire in severe cases.
Show original (日本語)
排出ガス発散防止装置の2次エアポンプにおいて、当該ポンプを制御するリレー内の接点の押付け力が不適切なため、接点オン時にアーク放電が発生し、接点が溶着され電流が流れ続けることがある。そのため、当該ポンプのポンプモーターが常時回転となり、2次エア配管の内圧が上昇し警告灯が点灯、そのまま使用を続けると、ポンプが高温となり樹脂部品が溶損し異臭や煙が発生、最悪の場合、火災に至るおそれがある。

Remedy

Replace the secondary air pump relay with a corrective part on all vehicles.
Show original (日本語)
全車両、2次エアポンプのリレーを対策品に交換する。

Official source

View the official recall notice