All recalls
Fire risk Published 21 May 2007 Ref JP-1214050

Harley-Davidson: Wiring

Translated from Japanese · machine translation

Safety-critical recall — fire risk. If your vehicle is affected, contact your dealer before driving.
Country
Japan
Published
21 May 2007
Units affected
2480
Reference
JP-1214050

Affected vehicles

Harley-Davidson FLSTC 2006–2007 Harley-Davidson FLSTF 2006–2007 Harley-Davidson FLSTN 2006–2007 Harley-Davidson FLSTSC 2006–2007 Harley-Davidson FXSTB Night Train 2006–2007 Harley-Davidson FXSTC Softail Custom 2006–2007 Harley-Davidson FXSTD Softail Deuce 2006–2007 Harley-Davidson FXST Softail Standard 2006–2007

Hazard

Battery wiring routing is inadequate, causing interference with the oil tank in certain units. Continued use in this condition may result in wiring damage due to engine vibration, leading to short circuits with engine oil lines. This causes the lines to overheat, damaging the metal mesh and rubber tubing, resulting in oil leakage. In the worst case, this may lead to fire.
Show original (日本語)
バッテリー配線の取り回しが不適切なため、当該配線とオイルタンクが干渉するものがある。そのため、そのままの状態で使用を続けると、原動機の振動等により配線が損傷し、エンジンオイル配管等と短絡して、配管が高温となり金属メッシュ部とゴム配管を溶損させ、オイルが漏れ、最悪の場合、火災に至るおそれがある。

Remedy

Install a new battery tray on all vehicles to prevent wiring interference. Replace wiring on units where damage has already occurred.
Show original (日本語)
全車両、当該配線が干渉しないようにバッテリートレーを新たに取り付ける。なお、当該配線が損傷しているものは配線を交換する。

Official source

View the official recall notice