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In diesel engine exhaust gas recirculation (EGR) systems, improper cooling of the exhaust gas cooler causes soot in the exhaust gas to become moisture-laden. This soot accumulates on engine intake valves, causing …

In the passenger seat belt for trucks, the assembly equipment adjustment was improper, resulting in some units where the spring in the retractor lock mechanism was bent during assembly. This spring may …

In the rear center seat belt, due to improper adjustment of the assembly equipment, the spring in the seat belt lock mechanism may be bent during assembly. This spring can interfere with …

The inflator (inflation device) for the passenger-side airbag has inadequate moisture prevention for the gas generant, which may degrade due to repeated temperature and humidity fluctuations. This may cause the inflator container …

The inflator (inflation device) for the passenger-side airbag has inadequate moisture protection of the gas generant, which may degrade due to repeated temperature and humidity fluctuations. This may cause the inflator container …

On refrigerated vehicle fuel tank mounting brackets, improper machining instructions have resulted in bending-process damage on some units. Consequently, cracks may develop due to running vibration and other factors, causing the mounting …

The hydraulic pump used for wheel crane travel and winch hoisting has insufficient bearing durability in the working fluid path selector section. Under load generated during idling in crane operation mode, the …

In the lock section of the loading device (tailgate) of refuse collection vehicles, improper assembly management of the hook and U-bolt, as well as inappropriate hook geometry, can cause excessive load on …

Some panoramic glass roofs have insufficient adhesive strength due to improper adhesive application during manufacturing. This can cause the roof to lift, resulting in wind noise during operation. In the worst case, …

In the headlight switch of shovels and loaders, improper manufacturing process instructions resulted in non-standard material components being assembled in the switch assembly. This causes insufficient switch strength, and repeated operation may …

The Smart Brake Support (SBS) control program in the vehicle control computer is inappropriate, which may prevent proper recognition of vehicles stopped on the roadside of S-curves or large road signs. As …

The engine control computer has an inappropriate restart control program following idle stop. If the engine stop determination process for identifying idle stop is delayed, the engine may fail to restart after …

The fuel injection control program in the engine control computer is inadequate. When a large volume of fuel vapor enters the combustion chamber, the injector may not correctly control the fuel injection …

In the engine oil cooler, the connection clamp between the oil hose and oil pipe has an improper shape, which may cause cracks in the hose within the connection clamp. As a …

The cross-member end attachment point of the rear underrun protection device has insufficient strength. Running vibration and similar conditions may cause cracks to develop at this attachment point. If operation continues in …

In medium-duty truck fuel tanks, improper assembly of the drain plug into the fuel tank has resulted in some drain plugs not being properly tightened. Continued operation in this condition may result …

In forklifts using liquefied petroleum gas (LPG) as fuel, the packing in the LPG stop valve has an improper shape, which may cause the packing to detach from the valve during gas …

In plug-in hybrid vehicles, due to improper programming of the battery energy control module, high-voltage circuit errors may be detected even when no malfunction exists. As a result, performance degradation messages may …

On high-opening rear door vehicles, the upper mounting bracket for attaching the right-side rear door stay has improper machining. Repeated opening and closing of the rear door causes the bush to deteriorate …

Some airbag control units have inadequate curing of the power supply capacitor coating, resulting in low durability of the power supply capacitor. As the capacitor degrades, the control unit may malfunction, potentially …

In the electronic parking brake, the spring package that controls drum brake shoe expansion and contraction has an improperly set operating stroke. Upon parking brake release, this spring package may interfere with …

In the electric parking brake, insufficient crimping of terminals at the motor wiring connection point in the actuator, or improper manufacturing of the motor commutator and brushes, may cause temporary increase in …

In passenger seat belts, improper adjustment of assembly equipment has resulted in the lock mechanism spring being bent during installation. In the worst case, this spring may interfere with component parts, and …

In the driver and front passenger door locks, inadequate process control during manufacturing has resulted in some units being assembled with the noise-prevention stopper rubber misaligned. Consequently, repeated door opening and closing …

Driver-side knee airbags may have welding defects in the mounting bracket due to inadequate welding equipment management. This could prevent proper deployment when the airbag operates.

In rear seat belts, due to improper adjustment of the assembly equipment, the spring in the belt retractor lock mechanism may be bent during assembly. This spring can interfere with component parts, …

In the combination meter, improper management of production equipment for elements constituting the meter substrate has resulted in internal cracks in some elements. Consequently, circuit short circuits may occur within the element …

Battery-powered forklifts have insufficient mounting bracket strength on the charging transformer. Vibration from road surfaces may cause the mounting bracket to deform or fracture. Continued use risks transformer detachment, potentially causing short …

In the traction control system, due to improper programming of the ABS module, intermittent errors in the wheel speed sensor of one rear wheel may cause the system to misidentify the opposite …

The passenger seat assist grip mounting panel lacks sufficient strength. Repeated use can cause cracks to develop in the panel. If used in this condition, the assist grip may detach when passengers …