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Trailer axles manufactured by automatic welding machines with inadequate process control exhibit insufficient weld penetration in some units. This can cause cracks to develop in the axle. Continued operation may propagate these …

Some alternators with insufficient generating capacity were installed during manufacturing. When high electrical loads are drawn, such as during electric hydraulic power steering operation, the alternator experiences excessive electrical load, causing internal …

Due to an improper control program in the meter cluster panel, the meter cluster panel may restart when displaying a message indicating low fuel level. As a result, while driving, the speedometer …

In the brake master cylinder, the secondary cup has improper material and shape. The cup swells due to plasticizers from the brake fluid dissolving from the reservoir tank hose, and expands due …

In large and medium-sized buses with independent front-wheel suspension, improper manufacturing of the center member allows water containing de-icing agents and similar substances to infiltrate the interior, causing corrosion near the lower-arm …

During the manufacturing process of medium-duty trucks, improper writing of configuration values to the body control module has resulted in some units being written with values that do not match vehicle specifications. …

In the electric parking brake, the abnormality detection program in the control computer power circuit is inappropriate. When the battery is degraded, a voltage drop during restart from idle stop may be …

In the airbag control system, improper manufacturing conditions of the IC chip within the acceleration sensor can cause internal circuit breaks. This may cause the airbag warning light to illuminate and the …

During the fuel rail manufacturing process, improper brazing of the fuel rail end cap can result in braze cracks. Fuel may seep from the affected area, which in the worst case could …

During fuel rail manufacturing, improper brazing of the fuel rail end cap can result in braze cracking. Fuel may seep from the affected area, potentially leading to fire in severe cases.

In the continuously variable transmission (CVT) controller, improper manufacturing control of resistors mounted on the internal circuit board causes cracks to develop at solder joints, resulting in increased resistance values. This may …

① In asphalt finishers, improper manufacturing or component management of the vehicle control computer has resulted in circuit board cracks or IC chip circuit shorts. Continued use may cause malfunctions in controlled …

The electrostatic discharge wiring within the steering column module may be improperly assembled, causing it to break when the steering wheel is operated beyond its range of motion. Additionally, due to improper …

The inflator (inflation device) of the passenger-side airbag may deteriorate under prolonged temperature fluctuations in high-temperature, high-humidity conditions. During airbag deployment, the inflator container may rupture, potentially injuring occupants.

The inflator in the passenger-side airbag may degrade under prolonged exposure to high temperature and humidity conditions. During airbag deployment, the inflator container may rupture, potentially injuring occupants.

The meter panel software that calculates brake disc wear is inappropriate. Under certain conditions, the calculated wear value resets. As a result, the brake disc wear warning light does not illuminate, and …

The gaskets for the fuel filler cap bracket and fuel level sensor mounting point in the fuel tank have improper geometry, which may cause gaps at the mounting areas. When the vehicle …

① During the manufacturing process of the fuel pump that adjusts the fuel level difference between the right and left sides of the fuel tank, the fuel supply valve was damaged, causing …

① During fuel pump manufacturing for balancing fuel tank left/right level, the fuel supply valve was damaged in some units, causing malfunction. This prevents fuel delivery to the engine despite fuel remaining …

In the engine blowby gas recirculation device, improper molding of the blowby gas heater causes cracks in the outer resin. When moisture enters these cracks, they expand and cause the electric heating …

In the forklift load handling and steering hydraulic control controller, the rotation control program for the hydraulic pump motor is inappropriate. When the load handling lever is fine-adjusted such that the hydraulic …

The starter power supply harness is installed improperly, causing it to contact the area around the EGR valve. Engine vibration may damage the harness insulation, potentially resulting in short circuit and fire.

On large trucks, the front brake air tube is improperly assembled, causing misalignment with the exhaust heat shield such that the tube is directly exposed to exhaust heat. This can cause the …

In the pre-crash safety system, the nighttime operation program of the pre-crash safety sensor is inappropriate, making camera footage unavailable at night and causing the system to operate using only reflective laser …

In large and medium-sized buses, the intake pipe plug attachment structure is inadequate, causing the plug to dislodge under internal pressure during heavy-load operation, which may result in reduced engine output during …

In large buses, the parking brake lever console is improperly secured. When objects become lodged between the console and driver partition, the console can shift and interfere with the parking brake lever. …

In large and medium-sized buses, the intake pipe cap plug attachment structure is inadequate, causing the plug to dislodge due to internal pressure during high-load operation, resulting in reduced engine output during …

In large buses, improper fixing of the parking brake lever console may allow objects to become trapped between the console and the driver's partition, causing the console to shift and interfere with …

The inflator (inflation device) for the passenger-side airbag had inadequate moisture prevention of the gas-generating agent. Repeated temperature cycles in high-humidity environments can degrade the gas-generating agent, potentially causing the inflator container …

The transmission control module program is inadequate, and may erroneously detect electrical resistance changes caused by manufacturing variations in the shift control sensor wiring connector terminals as anomalies. As a result, the …