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The inflator (inflation device) of the head airbag system may have absorbed moisture due to inadequate humidity control during manufacturing. As a result, when the head airbag deploys, inflator pressure may become …

In the 3-cylinder inline diesel engine, improper assembly equipment settings result in insufficient tightening torque of the camshaft bearing caps that secure the camshaft to the camshaft carrier. Due to engine heat …

In agricultural tractors, the hydrostatic transmission protection control is inadequate, causing the protection control to fail during heavy pulling operations. This allows excessive loads to be applied internally to the transmission. Continued …

In door inner release handles, improper assembly may result in cable connection pins not being correctly installed. Consequently, operating force on the handle may not be transmitted to the door latch, potentially …

In rear seat belts, improper adjustment of the assembly equipment has resulted in the spring in the belt retractor lock mechanism being bent during assembly. This spring may interfere with component parts, …

In passenger-side airbag modules, improper stitching of the airbag results in insufficient strength at the stitched seams. Upon airbag deployment during a collision, the stitched seams may tear, preventing normal expansion and …

The ABS control module has improper circuit design, causing continuous power supply even when the engine is off. This can cause the connector to overheat and melt, burning the harness, and in …

In some steering hose ferrule portions of the steering apparatus, the pressure rating evaluation of the operating hydraulic fluid is inadequate. When excessive operations such as repeated full lock-to-lock steering maneuvers are …

The impeller (resin fan wheel) of the low-pressure fuel pump may swell and deform due to fuel absorption caused by inadequate molding conditions, resulting in lowered resin density. This can cause the …

The impeller (resin fan wheel) of the low-pressure fuel pump may swell and deform due to fuel absorption caused by inadequate molding conditions that result in low resin density. This can cause …

The front subframe may have inadequate rust protection due to improper maintenance of manufacturing equipment. This can cause internal corrosion of the subframe, leading to subframe fracture. In the worst case, the …

The hose clamps on the transmission oil cooler coolant hoses were not properly tightened during assembly, resulting in inadequate clamp engagement on some vehicles. This may cause coolant to leak from the …

The impeller (resin rotor) in the low-pressure fuel pump may swell and deform due to fuel absorption caused by improper molding conditions that result in low resin density. This can cause the …

Certain 7-speed S tronic automatic transmissions have insufficient durability in the mechatronic unit due to improper threading of the upper housing. Fatigue accumulation from continuous hydraulic pressure fluctuations in the accumulator can …

The side stand spring has an improper shape, resulting in insufficient durability. Consequently, the spring may fracture due to vibrations during operation, causing the side stand to drop. In the worst case, …

The Electronic Control Unit (ECU) has an improper fuel injection control program. When upshifting with the quickshifter in high engine load conditions, excessive combustion may occur in the exhaust passage. This creates …

Front brake pad bonding to the plate may be insufficient due to inadequate manufacturing process control. This can lead to corrosion from moisture and other factors, causing the brake pad to separate …

In vehicles approved under Regulation No. 16 (rear seat belt non-fastening warning system), due to an inappropriate control program, when rear seat occupants fasten or unfasten their seat belts in quick succession, …

In the Vehicle Stability Control (VSC) system, due to an inappropriate control program, vibrations during idling while the vehicle is stationary may be incorrectly detected as vehicle speed by the two-wheel-drive speed …

In the front suspension system, improper material manufacturing processes have resulted in cracks in the lower arm. Continued use may cause these cracks to propagate, and in worst-case scenarios, lower arm fracture …

In some front and inter-axle propeller shafts, thrust washers are not installed inside bearing cups due to inadequate manufacturing control of universal joints. This causes bearing cup play to damage seals, resulting …

In the intake air preheating device that assists cold-start operation of the engine, insufficient degassing during waterproofing and corrosion prevention treatment of the preheater relay may rarely allow air bubbles to remain …

①In the V-rod of large trucks equipped with leaf spring-type suspension devices, the surface finish of the center joint ball sleeve is improper, which may cause increased friction resistance between the ball …

Steel disk wheels on large trucks may have inadequate rim-forming dies, resulting in non-uniform welded joint surfaces between the rim and disk. This causes insufficient fatigue strength in the weld. Prolonged use …

In large-size transit buses, the engine ECU control program is inadequate, which may cause maximum combustion pressure to exceed the connecting rod tolerance limit. Continued operation in this state may result in …

In the second row right-side seat belt, improper component management during manufacturing has resulted in some units being assembled with left-side seat belt components. As a result, seat belt extraction performance may …

In the right lower arm of the front suspension system, insufficient component fixation during the welding process causes misalignment of the weld position, resulting in insufficient weld strength in some units. Braking …

The fastening bolts of the third-row left and right seat belt upper anchors have insufficient bolt shaft dimensions, preventing adequate fastening to the body panel. In the event of vehicle collision, these …

The throttle cable has inadequate waterproof design, allowing rainwater and other moisture to enter the cable. At low temperatures, the infiltrated water may freeze, and in the worst case, the accelerator grip …

The rear spoiler attached to the tailgate has inadequate work instructions in the adhesive application process, resulting in reduced bonding between the upper and lower portions of the rear spoiler in some …